Mobile factory for on-site or near-site processing.
Physical precision-disassembly equipment can be integrated into engineered container modules for solar farms, distributed collection hubs and remote projects. Final container count, capacity and utilities are configured from the feedstock and destination.
Industry-first technology enabling processing of both single-glass and double-glass modules on the same production line. Compatible with panel dimensions from 990×1650mm to 1350×2500mm.,damage panels also fit
Advanced Glass Separation achieves ≥98% glass recovery rate with ≥95% purity.
High-precision stripping For single-glass: retains whole backsheet. For double-glass: retains large glass.
High Purity Sorting: up to 100% material recovery rate
This chemical-free, mobile photovoltaic panel recycling machine utilizes a closed-loop negative pressure system with >99% dust collection efficiency, guaranteeing absolute zero secondary pollution on-site.
Patented automatic wire cutting and junction box removal system eliminates manual pre-cutting. Compatible with single and triple split J-box configurations, achieving 100% recovery
Intelligent frame removal equipment uses flexible force technology with different processes for short and long frames. Compatible with multi-level clips and various aluminum frame thicknesses. Recovery rate ≥99%, purity ≥99%.
CORE TECHNOLOGY ADVANTAGE
Unlike conventional physical lines designed only for single-glass modules, YCSOLUTION’s industry-first physical process handles both single-glass and double-glass modules on one line.
No separate thermal route or line changeover is required. Compatible with panel dimensions from 990 x 1650 mm to 1350 x 2500 mm; damaged panels can also be evaluated.
1. Intelligent Loading System
2.Ultrasonic Cleaning Equipment
3.AI Detection System
4.Wire-Cutting Box Remover
5.Intelligent Frame Remover
6.Laminate Edge Adhesive Removal
7.Preheating Equipment
8.Glass Separation equipment
9.Flipping Equipment
10.Film & Cell Separator
11.Surface Grinding Equipment
12.Crushing & Sorting Equipment
13.Air Separation Equipment
14.Screening Equipment
3-1.Echelon use testing equipment (Optional)
4-1.Junction Box Processing Equipment (Optional)
5-1.Frame Automatic Cleaning Equipment (Optional)
8-1.Linear Vibrating Screen(Optional)
8-2.Glass Sorting Equipment(Optional)
Note: Silver recovery requires subsequent chemical refining; physical method only achieves silver enrichment in silicon powder.
Share your project details below to receive our exclusive Pure Physical Process Route. See exactly how our fully automated turnkey solution handles single/double glass panels with zero pollution. Plus, get a customized Return on Investment (ROI) scheme showing your potential profits from high-purity silicon, copper, and silver extraction.
Bring selected dismantling and separation steps closer to solar farms, repowering projects and distributed collection hubs. The YCSOLUTION mobile concept integrates physical precision-disassembly equipment into transportable modules so whole waste panels do not always need to travel to a distant factory.
The mobile format is configured from your feedstock and site. It does not remove the need for utilities, local approvals or downstream material logistics. Share representative panels and annual capacity so the engineering team can compare mobile and fixed layouts on the same basis.
On-site, near-site or regional collection-hub operation; relocation depends on site readiness and transport rules.
Core modules can use 15.5 m and 17.5 m engineered container structures, with downstream sorting configured to the project.
Configurable for crystalline-silicon single-glass and double-glass modules after sample confirmation.
Sized from expected hourly, daily or annual volume, module dimensions, damage condition and selected process scope.
Aluminum frames, junction boxes and copper, glass, cell/silicon-bearing material and selected polymer or backsheet fractions.
Foundation, power, grounding, access, dust extraction, noise control, fire safety and material storage are engineered for the destination.
Core dismantling can include automatic loading, junction-box and cable removal, frame disassembly, edge-adhesive cleaning, glass separation and controlled laminate or backsheet treatment. Depending on the required outputs, downstream crushing, screening, airflow, eddy-current or other dry sorting modules can be added.
Integrated hydraulic support and opening structures can reduce dependence on lifting equipment during positioning for selected configurations. Final container dimensions, road transport, foundation and operating clearances must be confirmed for the destination country.
Please provide your company name, email and WhatsApp, expected annual processing capacity, module photos and whether the panels are mainly single-glass or double-glass. We will prepare a suitable process flow, equipment configuration and technical discussion basis.
The complete recycling line consists of 19+ integrated equipment stations, processing solar panels from initial loading through final material separation. Unlike traditional pyrolysis methods, our physical recycling process operates without high-temperature thermal decomposition, eliminating toxic emissions and reducing energy consumption by 40%.
Solar panel recycling is the process of recovering valuable materials from end-of-life photovoltaic (PV) modules. As the global solar industry continues to expand rapidly, millions of panels installed in the early 2000s are now reaching the end of their 25-30 year lifespan. Solar panel recycling ensures that materials like glass, aluminum frames, silicon cells, and silver can be recovered and reused, reducing environmental impact and conserving natural resources.
At YCSOLUTION, our physical recycling technology achieves a recovery rate of up to 100% for major components including aluminum frames, junction boxes, and glass. The purity of recovered materials exceeds >98%, making them suitable for direct reuse in manufacturing.
The importance of solar panel recycling cannot be overstated. The International Renewable Energy Agency (IRENA) estimates that by 2050, the world will have accumulated 78 million tonnes of solar panel waste. Without proper recycling infrastructure, this waste could pose significant environmental challenges. Our end-of-life photovoltaic module recycling equipment provides a sustainable solution for managing this growing waste stream.
Ycsolution is compatible with panels ranging from 990mm to 2500mm in length
and 990mm to 1350mm in width, covering virtually all commercial solar panel sizes.
Solar panels contain glass (70-80%), aluminum frames (8-12%), silicon cells (2-4%), silver (0.02-0.04%), copper, and EVA film. Our recycling system recovers all these materials with high purity.
Key regulations include EU WEEE Directive (2012/19/EU) requiring 85% recovery and 80% recycling targets. YCSOLUTION equipment is fully Exceeding all international standards.
Yes. YCSOLUTION can configure a mobile containerized physical PV module recycling line for on-site or near-site processing. Please provide annual capacity, module photos, single-glass or double-glass structure, destination country, available power and the recovered materials you require. Our engineers will compare mobile and fixed layouts and confirm the suitable container modules, site interfaces and process route.
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