YCSOLUTION Product & Solution Center
Compare four industrial PV module recycling routes and 19 equipment modules by feedstock condition, separation target, site constraints and downstream material specification. This collection page connects the complete process flow with each individual machine so buyers can evaluate a project as one engineered system.
Define the project before selecting equipment
Single-glass, double-glass, framed, frameless and mixed module batches can require different handling and separation settings.
Intact warranty returns, aged field modules and severely broken panels should not be sent blindly into the same front-end process.
Glass condition, aluminium cleanliness, copper recovery and the treatment of silicon-bearing laminate influence route selection.
Annual secured tonnage, working hours, utilities, dust control, thermal controls and logistics determine practical plant design.
Choose by module condition and project target
Precision removal of junction boxes, aluminum frames, glass and residual layers for intact or lightly damaged single- and double-glass modules.
Mechanical pre-separation followed by selected low-temperature pyrolysis to improve layer liberation and downstream material purity.
Chemical-free crushing, particle-size control and physical sorting for severely broken, deformed or irregular modules.
Controlled low-oxygen thermal treatment with integrated heat recovery, tail-gas engineering and downstream physical sorting.
An intelligent front-end module handling station that identifies position, adapts to panel dimensions and feeds modules into the recycling line with stable orientation.
VIEW EQUIPMENTA configurable cleaning and drying station that removes surface contamination before visual inspection, testing and precision dismantling.
VIEW EQUIPMENTA machine-vision decision station that identifies module dimensions, orientation and visible condition, then routes panels toward reuse evaluation or the appropriate recycling process.
VIEW EQUIPMENTAn optional testing station that combines electrical and imaging data to distinguish reusable modules from panels that should enter recycling.
VIEW EQUIPMENTA patented pre-treatment station that organizes cables, locates junction boxes and removes them without requiring manual wire pre-cutting.
VIEW EQUIPMENTA flexible-force aluminum-frame removal station designed for different frame thicknesses, multi-level clips and single- or double-glass module structures.
VIEW EQUIPMENTA preparation station that removes residual edge adhesive and frame-bonding material before glass or layer separation.
VIEW EQUIPMENTA controlled thermal-conditioning station that prepares the laminate for mechanical glass or layer separation without making thermal treatment the main process route.
VIEW EQUIPMENTA precision physical separation station using staged heating and purpose-developed rotary tooling to remove glass from single- and double-glass PV modules.
VIEW EQUIPMENTAn in-line orientation station that turns the laminate safely between front- and rear-side treatment steps.
VIEW EQUIPMENTA layer-liberation station for separating encapsulant, backsheet or cell-bearing laminate after frame and glass removal.
VIEW EQUIPMENTA precision backsheet or residual-layer removal station using controlled grinding depth and densely arranged diamond tooling.
VIEW EQUIPMENTA density-based physical separation station that classifies light film-rich fractions and heavier glass, silicon or metal-bearing material after screening.
VIEW EQUIPMENTAn intelligent physical treatment system that moves material from coarse pieces to controlled particle sizes and then from mixed feed toward classified fractions.
VIEW EQUIPMENTA particle-size classification station that stabilizes feed before air separation, eddy-current separation or fine material upgrading.
VIEW EQUIPMENTAn optional vibration-classification unit for separating glass-rich material and preparing a stable particle-size range for subsequent sorting.
VIEW EQUIPMENTAn optional downstream separation station for upgrading recovered glass by removing remaining mixed particles according to the project target.
VIEW EQUIPMENTAn optional downstream unit for further dismantling recovered junction boxes and separating cable, plastic housing and metal-bearing components.
VIEW EQUIPMENTAn optional post-removal station that strips residual adhesive and contamination from recovered aluminum frame sections.
VIEW EQUIPMENT
Relocatable project option
A containerized configuration can move selected processing stages closer to a solar farm, regional collection hub or temporary decommissioning project. It can reduce whole-panel transport and on-site storage pressure when sufficient feedstock is concentrated at one location.
Mobile does not mean utility-free. Road access, lifting, level foundations, electrical supply, dust extraction, weather protection, fire controls, operator space and destinations for separated materials must be confirmed before deployment.
EXPLORE THE PHYSICAL ROUTEProject planning questions
処理方法の選定は、モジュールの構造、損傷状況、年間処理量、求められる製品、現場のインフラ、および地域の環境規制によって異なります。YCSOLUTIONでは、これらの要素を検討した上で、精密な物理的解体、物理的解体と熱分解の併用、損傷パネルの破砕、あるいは純粋な熱分解のいずれかを提案します。
構成によっては両方を処理できるものもありますが、各構造は個別に特定し、テストを行う必要があります。ガラスの厚さ、封止材、エッジシール、フレームの設計、および対象となるガラスの状態によって、必要な設定や工程が異なる場合があります。
年間確保量（トンまたは個数）、稼働日数、シフト数、代表的なモジュール重量、および予想稼働率を定義してください。設備の1時間あたりの処理能力だけでは、プラントの年間達成可能生産量とは一致しません。
代表的な原料としては、アルミニウムフレーム、銅含有ケーブルおよび接続箱の材料、ガラス含有率の高い成分、シリコンセルまたは積層板の成分、プラスチックや製造工程の残渣などが挙げられます。実際の品位および仕向地については、代表的な原料サンプルを用いて、現地の買い手と確認する必要があります。
コンテナ型構成は、分散型太陽光発電所、一時的なプロジェクト、および地域集荷拠点において検討可能です。敷地へのアクセス、吊り上げ作業、電力供給、粉塵対策、天候対策、および出荷資材の物流は、引き続き設計範囲に含まれます。
Provide company and contact details, module photos, single-glass or double-glass structure, damage condition, annual volume, desired hourly capacity, destination country, utilities and required material outputs.
Results depend on feedstock, operating conditions, sampling and product specifications. A responsible proposal states test conditions and acceptance criteria; project-specific guarantees require explicit contract terms.
Physical processing can concentrate silver-bearing cell material, but refined silver recovery generally requires a separate downstream metallurgical or chemical refining step.
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