{"id":2257,"date":"2026-04-15T14:15:43","date_gmt":"2026-04-15T06:15:43","guid":{"rendered":"https:\/\/ycsolution.com\/physical-pyrolysis-process-route\/"},"modified":"2026-08-23T23:41:10","modified_gmt":"2026-08-23T15:41:10","slug":"physical-pyrolysis-process-route","status":"publish","type":"page","link":"https:\/\/ycsolution.com\/vi\/physical-pyrolysis-process-route\/","title":{"rendered":"Quy tr\u00ecnh t\u00e1i ch\u1ebf m\u00f4-\u0111un PV k\u1ebft h\u1ee3p ph\u01b0\u01a1ng ph\u00e1p v\u1eadt l\u00fd v\u00e0 nhi\u1ec7t ph\u00e2n | YCSOLUTION"},"content":{"rendered":"
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QUY TR\u00ccNH C\u00d4NG NGH\u1ec6 C\u1ee6A YCSOLUTION<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Quy tr\u00ecnh t\u00e1i ch\u1ebf m\u00f4-\u0111un PV k\u1ebft h\u1ee3p ph\u01b0\u01a1ng ph\u00e1p v\u1eadt l\u00fd v\u00e0 nhi\u1ec7t ph\u00e2n<\/h1>\t\t\t\t<\/div>\n\t\t\t\t
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A purity-first combined route: mechanical separation removes clean high-volume fractions first, then selected pyrolysis unlocks the encapsulant-cell layers that need deeper liberation.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Nh\u1eefng \u01b0u \u0111i\u1ec3m c\u1ed1t l\u00f5i<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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T\u1ea1i sao n\u00ean ch\u1ecdn tuy\u1ebfn \u0111\u01b0\u1eddng n\u00e0y?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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This hybrid route is designed for projects that need cleaner recovery fractions than precision mechanical disassembly alone. It separates frames, glass, junction boxes and backing materials first, then applies controlled pyrolysis only to the encapsulant-cell layer. The result is higher-purity liberated material, intact or large-format recovery where possible, and lower thermal demand than treating whole modules by pure pyrolysis.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Higher-purity encapsulant-layer recovery<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Controlled pyrolysis breaks the remaining polymer bonds after precision mechanical separation, producing cleaner silicon-silver and copper-bearing fractions than a purely mechanical precision-disassembly route.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Intact backsheet and large glass recovery<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Layered mechanical separation preserves a complete backsheet from single-glass modules and recovers large, clean glass pieces from double-glass modules, improving handling and resale value.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Single- and double-glass compatibility<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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One line can process both single-glass and double-glass crystalline-silicon modules without separate production lines, with process parameters adjusted to the module structure.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Heat recovery with lower energy demand<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Only the difficult-to-separate encapsulant-cell layer is pyrolyzed. Recovered process heat is reused for preheating and pyrolysis, so energy demand is lower than whole-module pure pyrolysis.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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B\u1ed1 tr\u00ed to\u00e0n b\u1ed9 tuy\u1ebfn \u0111\u01b0\u1eddng<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Tr\u00ecnh t\u1ef1 s\u1eed d\u1ee5ng thi\u1ebft b\u1ecb tr\u00ean to\u00e0n tuy\u1ebfn \u0111\u01b0\u1eddng<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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1. Loading Machine<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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1. Loading Machine<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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2. Ultrasonic Cleaning Machine<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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2. Ultrasonic Cleaning Machine<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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3. AI Inspection System<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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3. AI Inspection System<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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4. Automatic Cable Cutting and Junction Box Removal<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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4. Automatic Cable Cutting and Junction Box Removal<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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5. Frame Removal Machine<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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5. Frame Removal Machine<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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6. Laminated Module Edge Sealant Removal<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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6. Laminated Module Edge Sealant Removal<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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7. Preheating System<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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7. Preheating System<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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8. Glass Separator<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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8. Glass Separator<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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9. Flipping Machine<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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9. Flipping Machine<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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10. Encapsulant-cell Layer Separation<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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10. Encapsulant-cell Layer Separation<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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11. Backsheet and Glass Cleaning<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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11. Backsheet and Glass Cleaning<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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12. Airflow Separator<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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12. Airflow Separator<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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13. Glass Sorting System<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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13. Glass Sorting System<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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14. Linear Screener<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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14. Linear Screener<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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15. Frame Groove Cleaning<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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15. Frame Groove Cleaning<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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16. Junction Box Processing<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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16. Junction Box Processing<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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17. Pyrolysis Furnace<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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17. Pyrolysis Furnace<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t

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18. Pyrolysis Product Screener<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t
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18. Pyrolysis Product Screener<\/strong><\/p>\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\n\t\t\t<\/div>\n\n\t\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Quy tr\u00ecnh th\u1ef1c hi\u1ec7n<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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X\u1eed l\u00fd s\u01a1 b\u1ed9 v\u1ec1 m\u1eb7t v\u1eadt l\u00fd + Nhi\u1ec7t ph\u00e2n c\u00f3 ki\u1ec3m so\u00e1t<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Quy tr\u00ecnh c\u00f4ng ngh\u1ec7 gi\u00fap t\u00edch h\u1ee3p c\u00e1c c\u00f4ng \u0111o\u1ea1n ti\u1ec1n x\u1eed l\u00fd v\u1eadt l\u00fd, x\u1eed l\u00fd nhi\u1ec7t, x\u1eed l\u00fd kh\u00ed th\u1ea3i v\u00e0 t\u00e1ch chi\u1ebft sau x\u1eed l\u00fd th\u00e0nh m\u1ed9t k\u1ebf ho\u1ea1ch d\u1ef1 \u00e1n th\u1ed1ng nh\u1ea5t.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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01<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Intelligent feeding and cleaning<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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The line starts with intelligent feeding, ultrasonic cleaning and AI inspection so the following dismantling stages receive more stable modules.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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02<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Cable, junction box and frame treatment<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Automatic cable cutting, junction box removal, frame removal, frame groove cleaning and edge-sealant treatment separate external components and aluminum fractions.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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03<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Glass and laminate preparation<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Preheating, glass separation, flipping and encapsulant-cell layer separation prepare material streams before the selected thermal section.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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04<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Branch material separation<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Glass sorting, linear screening, backsheet and glass cleaning, junction box processing and airflow separation help isolate branch fractions before final upgrading.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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05<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Controlled pyrolysis<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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The pyrolysis furnace thermally decomposes remaining encapsulant and polymer structures under engineered process conditions.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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06<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Pyrolysis product screening<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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After thermal treatment, pyrolysis product screening and downstream physical sorting improve recovered material purity.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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07<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Environmental and safety review<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Exhaust treatment, process-gas management, safety controls and local permitting are reviewed project by project.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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08<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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X\u00e1c nh\u1eadn \u0111\u1ec1 xu\u1ea5t<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Final configuration is confirmed after checking module samples, target capacity, workshop layout and project location.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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S\u1ef1 ph\u00f9 h\u1ee3p c\u1ee7a \u1ee9ng d\u1ee5ng<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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C\u00e1c t\u00ecnh hu\u1ed1ng d\u1ef1 \u00e1n ph\u00f9 h\u1ee3p<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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  • C\u00e1c d\u1ef1 \u00e1n y\u00eau c\u1ea7u x\u1eed l\u00fd s\u00e2u h\u01a1n \u0111\u1ed1i v\u1edbi v\u1eadt li\u1ec7u bao b\u1ecdc ho\u1eb7c c\u1ea5u tr\u00fac l\u1edbp t\u1ebf b\u00e0o sau khi \u0111\u00e3 qua x\u1eed l\u00fd s\u01a1 b\u1ed9 b\u1eb1ng ph\u01b0\u01a1ng ph\u00e1p v\u1eadt l\u00fd.<\/li>
  • C\u00e1c nh\u00e0 m\u00e1y t\u00e1i ch\u1ebf c\u1ed1 \u0111\u1ecbnh c\u00f3 kh\u00f4ng gian d\u00e0nh cho quy tr\u00ecnh nhi\u1ec7t v\u00e0 x\u1eed l\u00fd kh\u00ed th\u1ea3i.<\/li>
  • Kh\u00e1ch h\u00e0ng \u0111ang so s\u00e1nh c\u00e1c ph\u01b0\u01a1ng \u00e1n t\u00e1i ch\u1ebf ch\u1ec9 b\u1eb1ng ph\u01b0\u01a1ng ph\u00e1p v\u1eadt l\u00fd v\u00e0 ph\u01b0\u01a1ng ph\u00e1p t\u00e1i ch\u1ebf c\u00f3 s\u1ef1 h\u1ed7 tr\u1ee3 c\u1ee7a qu\u00e1 tr\u00ecnh nhi\u1ec7t ph\u00e2n.<\/li>
  • C\u00e1c d\u1ef1 \u00e1n m\u00e0 vi\u1ec7c c\u1ea5p ph\u00e9p m\u00f4i tr\u01b0\u1eddng t\u1ea1i \u0111\u1ecba ph\u01b0\u01a1ng c\u00f3 th\u1ec3 cho ph\u00e9p ti\u1ebfn h\u00e0nh x\u1eed l\u00fd nhi\u1ec7t sau khi \u0111\u00e3 \u0111\u01b0\u1ee3c \u0111\u00e1nh gi\u00e1 chuy\u00ean m\u00f4n.<\/li>
  • C\u00e1c d\u1ef1 \u00e1n m\u00f4-\u0111un silicon tinh th\u1ec3 m\u1ed9t l\u1edbp k\u00ednh ho\u1eb7c hai l\u1edbp k\u00ednh c\u1ea7n ph\u1ea3i l\u1ef1a ch\u1ecdn l\u1ed9 tr\u00ecnh tr\u01b0\u1edbc khi b\u00e1o gi\u00e1.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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    \u0110\u1ec1 xu\u1ea5t l\u1ed9 tr\u00ecnh<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

    \n\t\t\t\t\t

    Y\u00eau c\u1ea7u \u0111\u00e1nh gi\u00e1 l\u1ed9 tr\u00ecnh k\u1ef9 thu\u1eadt c\u1ee7a b\u1ea1n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    Vui l\u00f2ng cung c\u1ea5p t\u00ean c\u00f4ng ty, \u0111\u1ecba ch\u1ec9 email v\u00e0 s\u1ed1 \u0111i\u1ec7n tho\u1ea1i ho\u1eb7c s\u1ed1 WhatsApp c\u1ee7a qu\u00fd v\u1ecb. K\u1ef9 s\u01b0 c\u1ee7a ch\u00fang t\u00f4i s\u1ebd ki\u1ec3m tra t\u00ecnh tr\u1ea1ng m\u00f4-\u0111un c\u1ee7a qu\u00fd v\u1ecb v\u00e0 \u0111\u1ec1 xu\u1ea5t c\u1ea5u h\u00ecnh tuy\u1ebfn \u0111\u01b0\u1eddng ph\u00f9 h\u1ee3p.<\/p>

    • Ph\u00f9 h\u1ee3p nh\u1ea5t cho c\u00e1c d\u1ef1 \u00e1n so s\u00e1nh ph\u01b0\u01a1ng ph\u00e1p t\u00e1ch ch\u1ec9 d\u1ef1a tr\u00ean c\u00e1c y\u1ebfu t\u1ed1 v\u1eadt l\u00fd v\u00e0 ph\u01b0\u01a1ng ph\u00e1p t\u00e1ch c\u00f3 s\u1ef1 h\u1ed7 tr\u1ee3 c\u1ee7a qu\u00e1 tr\u00ecnh nhi\u1ec7t ph\u00e2n.<\/li>
    • Tr\u01b0\u1edbc khi l\u1eadp b\u00e1o gi\u00e1, c\u1ea7n ph\u1ea3i r\u00e0 so\u00e1t c\u00e1c quy \u0111\u1ecbnh v\u1ec1 x\u1eed l\u00fd kh\u00ed th\u1ea3i v\u00e0 c\u00e1c quy \u0111\u1ecbnh m\u00f4i tr\u01b0\u1eddng t\u1ea1i \u0111\u1ecba ph\u01b0\u01a1ng.<\/li>
    • Cung c\u1ea5p th\u00f4ng tin v\u1ec1 \u0111i\u1ec1u ki\u1ec7n m\u00f4-\u0111un, v\u1ecb tr\u00ed d\u1ef1 \u00e1n v\u00e0 m\u1ee5c ti\u00eau c\u00f4ng su\u1ea5t \u0111\u1ec3 x\u00e1c nh\u1eadn l\u1ed9 tr\u00ecnh.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
      \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Physical\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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